Chicago Electric 95424 Assembly and Manuel de service

For use with List Numbers 12348 and 12618Technical Service ManualHospira, Inc.275 North Field DriveLake Forest, IL 60045 USATM 430-95424-009 (A, 201

CONTENTSPlum A+3 Infusion SystemviiiTechnical Service ManualFigure 5-40 Pressing the Pumping Chamber . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 38 Technical Service Manual6. Press in firmly on the pumping chamber to pump air o

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 39 Plum A+3 Infusion System5.3.2.5DISTAL OCCLUSION TEST SETUPThis section describes the

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 40 Technical Service Manual5.3.2.5.2Setup ProcedureThe three-way stopcock has two

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 41 Plum A+3 Infusion System4. Place the DPM connector at a height of 0  12 inches from

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 42 Technical Service Manual5.3.3SELF TESTThe self test procedure uses the Basic te

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 43 Plum A+3 Infusion System5.3.5UNRESTRICTED FLOW TESTTo perform the unrestricted flow t

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 44 Technical Service Manual5.3.7KEYPAD VERIFICATION/FUNCTIONAL TESTTo perform the

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 45 Plum A+3 Infusion System5.3.8ALARM LOUDNESS TESTTo perform the alarm loudness test, u

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 46 Technical Service Manual5.3.9KEYPAD LOCKOUT SWITCH TESTTo perform the keypad lo

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 47 Plum A+3 Infusion System5.3.10PROXIMAL OCCLUSION TESTTo perform the Proximal Occlusio

CONTENTSTechnical Service ManualixPlum A+3 Infusion SystemTablesTable 1-1 Conventions . . . . . . . . . . . . . .

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 48 Technical Service Manual5.3.12DISTAL AIR-IN-LINE TESTThe Distal Air-in-Line tes

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 49 Plum A+3 Infusion System11. Position the control arm of the three-way stopcock over t

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 50 Technical Service Manual16. Open the three-way stopcock to air by positioning t

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 51 Plum A+3 Infusion System24. Set the three-way stopcock to measure pressure by positio

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 52 Technical Service ManualFigure 5-54. Delivery Accuracy Test Setup2. Turn on the

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 53 Plum A+3 Infusion System11. Enter a rate of 200 mL/hr and a VTBI of 10 mL.12. Press [

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 54 Technical Service Manual3. Turn on the DMM and set it to measure resistance.4.

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 55 Plum A+3 Infusion System5.3.17END OF THE PVTIf any tests fail, see Section 6, or cont

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 56 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 6 - 1 Plum A+3 Infusion SystemSection6TROUBLESHOOTINGThis section contains information on technical assistance, warning mess

CONTENTSPlum A+3 Infusion SystemxTechnical Service ManualThis page intentionally left blank.

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 2 Technical Service Manual6.3ALARMMESSAGESANDERRORCODESUnder most alarm conditions the infus

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 3 Plum A+3 Infusion SystemTable 6-2. Operational Alarm Messages and Corrective ActionsA

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 4 Technical Service ManualN182orE182Prox. Occl B, Air or Prox. Occl BNegative proximal occlusion

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 5 Plum A+3 Infusion SystemN189orE189Prox. Occl B, Air Peak proximal occlusion B, delive

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 6 Technical Service ManualN233orE233Distal air cumulativeDistal air cumulative500 mL of air dete

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 7 Plum A+3 Infusion SystemN255 Lockout violation Soft lockout violationThe use of the [

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 8 Technical Service Manual6.3.2ERRORCODESREQUIRINGTECHNICALSERVICETable 6-3 lists infusion s

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 9 Plum A+3 Infusion SystemE321 Failure of charging current to drop below end of charge

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 10 Technical Service ManualE326 Battery disconnected while the infuser is on or battery voltage

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 11 Plum A+3 Infusion SystemE378 I/O valvephase lossGeneric I/O valve failureTurn power

Technical Service Manual 1 - 1 Plum A+3 Infusion SystemSection1INTRODUCTIONThe Plum A+™ 3 infusion system is designed to meet the growing demand for

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 12 Technical Service ManualE436 ROM failure ROM checksum failure Turn power off, then on,to rese

6.3 ALARM MESSAGES AND ERROR CODESTechnical Service Manual 6 - 13 Plum A+3 Infusion SystemE448 SEEP write failureSEEP data write failed Replace mechan

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 14 Technical Service ManualThe following error codes are not generated in the Biomed service mod

6.4 TROUBLESHOOTING PROCEDURESTechnical Service Manual 6 - 15 Plum A+3 Infusion System6.4TROUBLESHOOTINGPROCEDURESThis section details recommended pr

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 16 Technical Service ManualProximal Occlusion TestSection 5.3.10Closed proximal clamp Open clamp

6.4 TROUBLESHOOTING PROCEDURESTechnical Service Manual 6 - 17 Plum A+3 Infusion System6.4.1UNRESTRICTED FLOWUnrestricted flow may occur if the infuser

SECTION 6 TROUBLESHOOTINGPlum A+3 Infusion System 6 - 18 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 7 - 1 Plum A+3 Infusion SystemSection7REPLACEABLEPARTSAND REPAIRSThis section itemizes all parts and subassemblies of the

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 2 Technical Service Manual7.2.2REQUIRED TOOLS AND MATERIALSThe following tools and

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 3 Plum A+3 Infusion SystemFigure 7-1. Bottom View7.2.4BATTERY, WIRE HARNESS, DOOR, AND DOOR PAD

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 2 Technical Service Manual1.2CONVENTIONSThe conventions listed in Table 1-1 are used throughout thi

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 4 Technical Service ManualTo replace a battery, wire harness, door, or door pad, s

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 5 Plum A+3 Infusion SystemFigure 7-2. AC Power Cord Assembly and Battery AssemblyBATTERY WITH W

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 6 Technical Service Manual7.2.5AC POWER CORD, RETAINER, AND VELCRO STRAP REPLACEME

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 7 Plum A+3 Infusion System7.2.6SEPARATING THE FRONT ENCLOSURE, REAR ENCLOSURE, AND MAIN CHASSIS

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 8 Technical Service ManualFigure 7-3. Rear Enclosure, Main Chassis, and Front Encl

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 9 Plum A+3 Infusion SystemFigure 7-4. Screw Placement Sequence7.2.7PERIPHERAL INTERFACE ASSEMBL

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 10 Technical Service Manual6. Depress the retention clip and carefully pull the pe

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 11 Plum A+3 Infusion SystemFigure 7-5. Peripheral Interface Assembly and Peripheral PWAs7.2.9PE

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 12 Technical Service Manual4. Using the X-acto knife, lift the volume control knob

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 13 Plum A+3 Infusion System9. Using a 3/16 nutdriver, remove the screws from the DataPort conne

1.4 ACRONYMS AND ABBREVIATIONSTechnical Service Manual 1 - 3 Plum A+3 Infusion System1.4ACRONYMS AND ABBREVIATIONSAcronyms and abbreviations used in t

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 14 Technical Service Manual7.2.10FRONT/REAR ENCLOSURE GASKET REPLACEMENTThe recomm

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 15 Plum A+3 Infusion SystemFigure 7-7. Lower Front Enclosure Gaskets7.2.11.1EMI GASKET REPLACEM

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 16 Technical Service Manual7.2.11.2KEYPAD GASKET REPLACEMENTThe recommended tool f

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 17 Plum A+3 Infusion System7.2.12REAR ENCLOSURE ASSEMBLY COMPONENT REPLACEMENTRear enclosure as

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 18 Technical Service ManualFigure 7-9. Internal Rear Enclosure Assembly Components

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 19 Plum A+3 Infusion System7.2.12.1POLE CLAMP ASSEMBLY AND BACKING PLATE REPLACEMENTRecommended

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 20 Technical Service ManualReplacement parts for this procedure are:Cord, Internal

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 21 Plum A+3 Infusion System8. Join the rear enclosure and main chassis assembly in the exact re

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 22 Technical Service Manual7.2.12.5REAR ENCLOSURE GASKET REPLACEMENTThe recommende

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 23 Plum A+3 Infusion System Figure 7-10. Minipole Assembly7.2.14MAIN CHASSIS ASSEMBLY COMPONENT

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 4 Technical Service ManualLED Light emitting diodeL/S Line selectMB MegabyteMHz Megahertzmin Minute

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 24 Technical Service ManualFigure 7-11. Main Chassis Assembly Components (1 of 2)I

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 25 Plum A+3 Infusion SystemFigure 7-11. Main Chassis Assembly Components (2 of 2)4-40 x 3/8 HEX

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 26 Technical Service Manual7.2.14.1POWER SUPPLY PWA REPLACEMENTThe recommended too

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 27 Plum A+3 Infusion System6. Using the Phillips screwdriver, remove the screw that secures the

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 28 Technical Service Manual7.2.14.4CPU/DRIVER CABLE REPLACEMENTThe recommended too

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 29 Plum A+3 Infusion SystemFigure 7-12. CPU/Driver Cable RoutingCENTER TABLOWER TABTOP TABFERRI

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 30 Technical Service ManualFigure 7-13. Ferrite Tape Positioning (1 of 2)Figure 7-

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 31 Plum A+3 Infusion System7.2.14.5MOTOR POWER CABLE REPLACEMENTThe recommended tool for this p

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 32 Technical Service Manual10. Disconnect the piezo alarm cable from the CPU PWA.1

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 33 Plum A+3 Infusion System7.2.14.8MECHANISM ASSEMBLY REPLACEMENT Note: Replacing the mechanis

1.5 USER QUALIFICATIONTechnical Service Manual 1 - 5 Plum A+3 Infusion System1.5USER QUALIFICATIONThe Plum A+3 must be used at the direction of or und

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 34 Technical Service Manual7.2.14.8.1ENTER THE SERIAL NUMBERAfter the mechanism as

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 35 Plum A+3 Infusion SystemTo verify successful mechanism chassis gasket tape installation, per

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 36 Technical Service Manual6. Disengage the cassette door from the opener handle a

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 37 Plum A+3 Infusion System14. Align the mechanism assembly pins, then install the replacement

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 38 Technical Service ManualFigure 7-17. Close-up Views of Normal (left) and Bent (

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 39 Plum A+3 Infusion SystemFigure 7-18. Fluid Shield ReplacementMECHANISMASSEMBLYFLUID SHIELDCA

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 40 Technical Service ManualFigure 7-19. Cassette Door and Opener Handle Assembly R

7.2 REPLACEMENT PROCEDURESTechnical Service Manual 7 - 41 Plum A+3 Infusion System7.2.14.11OPENER HANDLE ASSEMBLY REPLACEMENTThe recommended tool for

SECTION 7 REPLACEABLE PARTS AND REPAIRSPlum A+3 Infusion System 7 - 42 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 8 - 1 Plum A+3 Infusion SystemSection8SPECIFICATIONSThe following specifications apply to the Plum A+3 infusion system.PHYSI

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 6 Technical Service Manual1.7.1UNPACKINGInspect the shipping container as detailed in Section 1.7.2

SECTION 8 SPECIFICATIONSPlum A+3 Infusion System 8 - 2 Technical Service ManualENVIRONMENTOperating: 41 to 104 F (5 to 40 C); 10 % to 90 % relativ

Technical Service Manual 9 - 1 Plum A+3 Infusion SystemSection9DRAWINGSFigure 9-1 through Figure 9-10 show the Illustrated Parts Breakdown (IPB) and

SECTION 9 DRAWINGSPlum A+3 Infusion System 9 - 2 Technical Service Manual7 PWA, Power Supply Section 7.2.14.18 Assembly, Mechanism Section 7.2.14.89 A

SECTION 9 DRAWINGSTechnical Service Manual 9 - 3 Plum A+3 Infusion System37Assembly, MinipoleA: Hanger, BagB: Housing, ClutchC: Ring, CotterD: Spring,

SECTION 9 DRAWINGSPlum A+3 Infusion System 9 - 4 Technical Service Manual65 Screw, 4-24 x 1/4, Pan Head, Phillips, SS As applicable66 Screw, 4-40 x 1/

Technical Service Manual 9 - 5 Plum A+3 Infusion System12561415163418108919202425 2629 30323534271273133172321221113283737C37B37A37D36HOSPIRA, INC.Fig

Plum A+3 Infusion System 9 - 6 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 7 Plum A+3 Infusion System383940414447464551504952 53 545958575655656460726671697674817778 79 80 82 857583 848648626342 4

Plum A+3 Infusion System 9 - 8 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 9 Plum A+3 Infusion System17578717976787250324HOSPIRA, INC.Figure 9-2.Front Enclosures, Rear Enclosure,and Main Chassis A

1.7 INFUSION SYSTEM INSTALLATIONTechnical Service Manual 1 - 7 Plum A+3 Infusion System3. The LCD screen briefly displays the SELF TEST screen (see Fi

Plum A+3 Infusion System 9 - 10 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 11 Plum A+3 Infusion System787120534948254350HOSPIRA, INC.Figure 9-3.Front Enclosure AssembliesDRAWING NO.NOT APPLICABLER

Plum A+3 Infusion System 9 - 12 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 13 Plum A+3 Infusion System518482298482337716830828528265274HOSPIRA, INC.Figure 9-4.Rear Enclosure AssemblyDRAWING NO.NOT

Plum A+3 Infusion System 9 - 14 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 15 Plum A+3 Infusion System2759675758562078711HOSPIRA, INC.Figure 9-4.Rear Enclosure AssemblyDRAWING NO.NOT APPLICABLERev

Plum A+3 Infusion System 9 - 16 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 17 Plum A+3 Infusion System12151434606786616880HOSPIRA, INC.Figure 9-5.Peripheral Interface AssemblyDRAWING NO.NOT APPLIC

Plum A+3 Infusion System 9 - 18 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 19 Plum A+3 Infusion System713123938313246474041696618HOSPIRA, INC.Figure 9-6.Main Chassis AssemblyDRAWING NO.NOT APPLICA

Plum A+3 Infusion System Technical Service ManualThis page intentionally left blank.

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 8 Technical Service Manual1.8BIOMED SETTINGSThe BIOMED SETTINGS screens contain the following opti

Plum A+3 Infusion System 9 - 20 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 21 Plum A+3 Infusion System46651681973657017HOSPIRA, INC.Figure 9-6.Main Chassis AssemblyDRAWING NO.NOT APPLICABLERev. N/

Plum A+3 Infusion System 9 - 22 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 23 Plum A+3 Infusion System1870171640HOSPIRA, INC.Figure 9-7.CPU PWA, Display, and KeypadDRAWING NO.NOT APPLICABLERev. N/

Plum A+3 Infusion System 9 - 24 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 25 Plum A+3 Infusion System4187766HOSPIRA, INC.Figure 9-8.CPU PWA and Main ChassisDRAWING NO.NOT APPLICABLERev. N/ASheet

Plum A+3 Infusion System 9 - 26 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 27 Plum A+3 Infusion System2523672442456444733743HOSPIRA, INC.Figure 9-9.AC Power Cord, Retainer, Batteries,and MinipoleD

Plum A+3 Infusion System 9 - 28 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual 9 - 29 Plum A+3 Infusion System116486955910HOSPIRA, INC.Figure 9-10.Mechanism AssemblyDRAWING NO.NOT APPLICABLERev. N/ASheet

1.8 BIOMED SETTINGSTechnical Service Manual 1 - 9 Plum A+3 Infusion SystemFigure 1-2. Biomed SettingsTable 1-2. System Configuration DataData Options

Plum A+3 Infusion System 9 - 30 Technical Service ManualSECTION 9 DRAWINGSThis page intentionally left blank.

Technical Service Manual A - 1 Plum A+3 Infusion SystemAPPENDIXUSE OF THE INFUSION SYSTEM IN ELECTROMAGNETIC ENVIRONMENTSThe Plum A+3 Infusion System

APPENDIXPlum A+3 Infusion System A - 2 Technical Service ManualELECTROMAGNETIC IMMUNITYTable A-2 details guidance for the electromagnetic environment.

APPENDIXTechnical Service Manual A - 3 Plum A+3 Infusion SystemELECTROMAGNETIC IMMUNITY FOR LIFE-SUPPORTING EQUIPMENT AND SYSTEMSTable A-3 provides gu

APPENDIXPlum A+3 Infusion System A - 4 Technical Service Manuala The industrial, scientific and medical (ISM) bands between 150 kHz and 80 MHzare 6.76

APPENDIXTechnical Service Manual A - 5 Plum A+3 Infusion SystemRECOMMENDED SEPARATION DISTANCES FOR COMMUNICATIONS EQUIPMENTThe infusion system is int

APPENDIXPlum A+3 Infusion System A - 6 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 430-95424-009-ENDFor technical assistance, product return authorization, and to order parts, accessories,or manuals within th

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 10 Technical Service Manual1.8.1IVPARAMETERSThe IV Parameters screen contains Common IV Parameters

1.8 BIOMED SETTINGSTechnical Service Manual 1 - 11 Plum A+3 Infusion SystemFigure 1-4. Common IV ParametersFigure 1-5. Macro IV ParametersBIOMED SETTI

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 12 Technical Service Manual1.8.2ALARMSLOGThe Alarms Log will retain the latest 40 alarm and malfun

1.8 BIOMED SETTINGSTechnical Service Manual 1 - 13 Plum A+3 Infusion System1.8.3SETTINGTHETIMEANDDATE Note: The infusion system will automaticall

SECTION 1 INTRODUCTIONPlum A+3 Infusion System 1 - 14 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 2 - 1 Plum A+3 Infusion SystemSection2WARRANTYSubject to the terms and conditions herein, Hospira, Inc., hereinafter referre

SECTION 2 WARRANTYPlum A+3 Infusion System 2 - 2 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 3 - 1 Plum A+3 Infusion SystemSection3SYSTEMOPERATINGMANUALA copy of the System Operating Manual is included with every Pl

Technical Service Manual Plum A+3 Infusion SystemChangeHistoryPart Number Description of Change430-95424-008 (A, 2014-08)Eighth IssueUpdate front a

SECTION 3 SYSTEM OPERATING MANUALPlum A+3 Infusion System 3 - 2 Technical Service ManualThis page intentionally left blank.

Technical Service Manual 4 - 1 Plum A+3 Infusion SystemSection4THEORYOFOPERATIONThis section describes the Plum A+3 theory of operation. The theory

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 2 Technical Service Manual4.2ELECTRONICSUBSYSTEMOVERVIEWThis section describes the functio

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 3 Plum A+3 Infusion System4.2.1CPUSUBSYSTEMThe CPU subsystem contains the main microcon

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 4 Technical Service Manual4.2.1.3PROGRAMMABLE READ-ONLY MEMORYThe CPU subsystem has two 512

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 5 Plum A+3 Infusion System4.2.1.7LCD BACKLIGHT CONTROLThe LCD panel is backlit by a cold

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 6 Technical Service Manual4.2.1.10VOLTAGE MONITOR WATCHDOG TIMERIt is important to protect t

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 7 Plum A+3 Infusion SystemFigure 4-2. Serial Interface to ADCTable 4-1. Analog InputsSig

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 8 Technical Service Manual4.2.1.12DIGITAL-TO-ANALOG CONVERTERThe dual 8 bit digital-to-analo

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 9 Plum A+3 Infusion System4.2.1.17NURSE CALL INTERFACEA nurse call relay switch on the p

CHANGE HISTORYPlum A+3 Infusion System Technical Service ManualThis page intentionally left blank.

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 10 Technical Service ManualThe DataPort system conforms to the EIA-232-D standard, with the

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 11 Plum A+3 Infusion SystemLegend: P = Power A = Analog D = Digital I = Input O = Outpu

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 12 Technical Service ManualLegend: P = Power A = Analog D = Digital I = Input O = OutputFLP

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 13 Plum A+3 Infusion System4.2.2POWERSUPPLYSUBSYSTEMThe power supply subsystem provide

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 14 Technical Service Manual4.2.2.1.3CurrentLimitLoopThe current limit loop is activated wh

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 15 Plum A+3 Infusion SystemThe infuser is activated when the [ON/OFF] key is pressed or

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 16 Technical Service Manual4.2.2.8BATTERY CHARGERThe software battery management algorithm c

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 17 Plum A+3 Infusion System4.2.3MECHANISMSUBSYSTEMThe mechanism subsystem includes the

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 18 Technical Service ManualThe unipolar motor windings have a center tap connected on each o

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 19 Plum A+3 Infusion SystemEach optical switch consists of an infrared LED that shines t

Technical Service Manual iii Plum A+3 Infusion SystemContentsSECTION 1INTRODUCTION . . . . . . . . . . . . .

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 20 Technical Service Manual4.2.3.4AIR SENSORSThe mechanism subsystem includes two air sensor

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 21 Plum A+3 Infusion System4.2.3.4.2ReceiverCircuitryWhen the cassette’s test port is f

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 22 Technical Service ManualFigure 4-6. Pressure Sensor Excitation and Amplifier Block Diagra

4.2 ELECTRONIC SUBSYSTEM OVERVIEWTechnical Service Manual 4 - 23 Plum A+3 Infusion System4.2.3.6PRESSURE SENSOR CALIBRATIONPressure sensors are calibr

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 24 Technical Service Manual4.3PRINTEDWIRINGASSEMBLIESInfusion system electronics are packa

4.3 PRINTED WIRING ASSEMBLIESTechnical Service Manual 4 - 25 Plum A+3 Infusion System4.3.2PERIPHERALPWAThe peripheral PWA contains part of the CPU su

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 26 Technical Service Manual4.3.4CPUPWAThe CPU PWA contains most of the CPU subsystem functi

4.3 PRINTED WIRING ASSEMBLIESTechnical Service Manual 4 - 27 Plum A+3 Infusion SystemSee Table 4-9 for driver PWA interface connections.4.3.6SWITCHPW

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 28 Technical Service Manual4.4REMOTEMOUNTEDPERIPHERALSRemote mounted peripherals include t

4.5 MECHANICAL OVERVIEWTechnical Service Manual 4 - 29 Plum A+3 Infusion System4.5.1CASSETTEThe cassette (see Figure 4-7 and Figure 4-8) operates on a

CONTENTSPlum A+3 Infusion SystemivTechnical Service Manual4.2.2 POWER SUPPLY SUBSYSTEM . . . . . . . . . . . . .

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 30 Technical Service ManualFigure 4-7. Major Elements of the Dual-Channel CassetteFigure 4-8

4.5 MECHANICAL OVERVIEWTechnical Service Manual 4 - 31 Plum A+3 Infusion System4.5.2MECHANISMASSEMBLYThe mechanism assembly is a fully self-contained

SECTION 4 THEORY OF OPERATIONPlum A+3 Infusion System 4 - 32 Technical Service ManualFigure 4-9. Mechanism Valve Pins and Sensor Locations4.5.2.3INLET

Technical Service Manual 5 - 1 Plum A+3 Infusion SystemSection5MAINTENANCE AND SERVICE TESTSA complete maintenance program promotes infusion system l

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 2 Technical Service Manual Note: At the time of publication, Hospira recommends o

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 3 Plum A+3 Infusion System5.2PREVENTIVE MAINTENANCEThe Plum A+3 is three infusers in a single h

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 4 Technical Service Manual5.2.1LABELS INSPECTIONVisually inspect the infuser label

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 5 Plum A+3 Infusion SystemFigure 5-1. Infuser LabelsREAR CAUTIONLABELPOLE CLAMPLABELCLAMP WARNI

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 6 Technical Service Manual5.2.2AC POWER CORD, RETAINER, AND VELCRO STRAP INSPECTIO

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 7 Plum A+3 Infusion System5.2.3FRONT ENCLOSURE AND REAR ENCLOSURE INSPECTIONVisually inspect th

CONTENTSTechnical Service ManualvPlum A+3 Infusion System5.2.12 DISPLAY AND INDICATORS INSPECTION . . . . . . . . . . .

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 8 Technical Service Manual5.2.4DOOR LEVER ASSEMBLY, DOOR ROLLER,DOOR INSPECTION, A

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 9 Plum A+3 Infusion System5.2.5FLUID SHIELD INSPECTIONVisually inspect the Plum A+3 fluid shiel

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 10 Technical Service ManualFigure 5-6. Inspecting the Fluid Shield with Feeler Gau

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 11 Plum A+3 Infusion System5.2.6DISTAL PRESSURE PIN INSPECTIONVisually inspect the distal press

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 12 Technical Service Manual5.2.7PROXIMAL PRESSURE PIN INSPECTIONVisually inspect t

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 13 Plum A+3 Infusion System5.2.8RUBBER FOOT PAD INSPECTIONPerform a visual inspection of the ru

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 14 Technical Service Manual Note: The A+3 infuser utilizes a heavy duty clamp tha

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 15 Plum A+3 Infusion System3. Carefully pull the battery and wire harness assembly out of the e

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 16 Technical Service ManualFigure 5-12. Battery DoorsFigure 5-13. Removing the Bat

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 17 Plum A+3 Infusion System5.2.11KEYPAD INSPECTIONVisually inspect the keypads at least once ev

CONTENTSPlum A+3 Infusion SystemviTechnical Service Manual7.2.10 FRONT/REAR ENCLOSURE GASKET REPLACEMENT . . . . . . . 7-147.2.1

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 18 Technical Service Manual5.2.12DISPLAY AND INDICATORS INSPECTIONVisually inspect

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 19 Plum A+3 Infusion SystemFigure 5-15. Display and IndicatorsBackPrimeOptions/Vol InfABLINE FL

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 20 Technical Service Manual5.2.13KEYPAD LOCKOUT SWITCH INSPECTIONInspect the keypa

5.2 PREVENTIVE MAINTENANCETechnical Service Manual 5 - 21 Plum A+3 Infusion SystemPlum A+3 Infusion SystemPreventive Maintenance ChecklistLine 1 Line

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 22 Technical Service Manual5.3PERFORMANCE VERIFICATION TESTThe Performance Verific

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 23 Plum A+3 Infusion System5.3.1PVT EQUIPMENT LISTTo complete all the performance verifi

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 24 Technical Service Manual5.3.2.1BASIC TEST SETUPThe Basic test setup consists of

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 25 Plum A+3 Infusion SystemThe following tests can be performed using one Basic test set

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 26 Technical Service Manual5.3.2.1.2Preparing the Primary LineTo prepare the prima

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 27 Plum A+3 Infusion System5. Suspend the container on an IV pole.6. Check for leaks. If

Technical Service Manual vii Plum A+3 Infusion SystemFiguresCONTENTSFigure 1-1 Display and Keypad . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 28 Technical Service Manual10. Tap and clear air from the cassette, Y-site, and tu

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 29 Plum A+3 Infusion System2. Grasp the cassette by the finger grip (seeFigure5-27).Figu

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 30 Technical Service Manual5.3.2.1.4Preparing the Secondary LineTo prepare the sec

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 31 Plum A+3 Infusion System5. Slowly open the roller clamp to allow fluid to flow into t

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 32 Technical Service Manual• If the cassette has a capped secondary port: Confirm

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 33 Plum A+3 Infusion SystemThe test setup is complete, as shown in Figure 5-35. Figure 5

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 34 Technical Service Manual5.3.2.2PROXIMAL AIR-IN-LINE TEST SETUPThis section desc

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 35 Plum A+3 Infusion System5.3.2.3DISTAL AIR-IN-LINE TEST SETUPThis section describes th

SECTION 5 MAINTENANCE AND SERVICE TESTSPlum A+3 Infusion System 5 - 36 Technical Service Manual5.3.2.4PRIMING A RUN-IN CASSETTE ASSEMBLYPrimed run-in

5.3 PERFORMANCE VERIFICATION TESTTechnical Service Manual 5 - 37 Plum A+3 Infusion System5. Press and hold [BACKPRIME] to pump water from the drip cha